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Manufacture

Bi-fold system & hardware manufacturing

Whether it’s custom systems or intricate components, Debar manufacturing facilities and processes allow us produce quality bi-fold solutions. Through a suite of machinery and processes such as CNC’s and Powder Coating and a commitment to Total Quality Management, our systems and hardware are made to last.

End to End Control

Based in our Bradford headquarters, 100% of core component manufacturing is done in-house, under one roof, unlocking full visibility, faster feedback loops and tighter quality control. This suite of in-house techniques allows for faster turnarounds and responses to customer demands, keeping our lead times reliable, costs competitive, and deliveries consistent for our customers and partners.

Precision Engineering & CNC Technology

Our high-capacity CNC suite, featuring multiple HAAS and HURCO machines, delivers consistent precision in high-volume production. In-house programming enables quick responses to design changes, while Star Auto Lathes provide fully automated, high-quantity turn parts. Modern Haffner Saws ensure exact cutting tolerances for flawless assembly. This advanced machinery allows Debar to maximise efficiency and accuracy, reducing human error while improving consistency. Recently, we added a CNC machine-tending cobot, boosting output, enhancing efficiency, and freeing our skilled team for higher-value work—demonstrating how technology is shaping the future of UK manufacturing.

Automated Powder Coating Facility

Our fully automated Gema 5-Stage coating plant allows for a consistent and modern treatment process, that’s durable and corrosion resistant. Our in-house delivery allows for complete colour flexibility, with any RAL colour available, to suit your custom system and project needs. In addition, the Debar plant’s gas saving system reduces energy use in coating cycles, with closed-loop water filtration to minimise environmental impact.

With complete control, Debar’s powder coating process allows for even coating, consistent quality, bespoke finishes and fast turnarounds, to ensure project success.

Skilled Workforce & Investment in People

Each of our products is manufactured by a dedicated team of bi-fold experts. Debar’s team have decades of hands-on experience, enabling practical problem solving and a deep knowledge of bi-fold hardware, across a wide range of processes. We also invest in the next generation, running structured training programmes and apprenticeships, from CNC Programmers to Maintenance Engineers.

Commitment to Sustainability

At Debar, we’re driven by sustainable practices and committed to the environment. All offcuts of aluminium, cardboard packaging and plastics are recycled, minimising our output, while we’re reducing paper through a widespread digitalisation process. Within our manufacturing facilities, we have implemented LED Lighting, rapid rise shutters for heat retention and smart gas management systems for our powder coating, all to keep our emissions low, while retaining efficiency.

Supply

Debar is a leading UK manufacturer of high-quality bi-fold hardware, supplying handles, locks, hinges, rollers, and guides worldwide from our base in Bradford. Our expert in-house logistics and export teams ensure fast, reliable delivery.

We support fabricators, system houses, and extruders with quality products and seamless service, making Debar a trusted one-stop shop for bi-fold door systems. With a large, well-stocked warehouse, we guarantee consistent supply and responsive customer support, meeting project needs quickly and securely across the globe.

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